How to maintain the polishing machine equipment and how to solve the loss compensation
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Update time : 2023-01-04 09:04:29
As a product production equipment, long-term production operations will inevitably cause loss to some components, so how to reduce these losses and better extend the service life of polishing machine equipment.
1. Vacuum drainage, open the automatic washing machine function, clean the vacuum pipeline, open the vacuum adsorption after cleaning, suck away the remaining grinding water left in the pipeline, and then point to the vacuum drainage, row 3 times in a row, ensure that the vacuum pipeline is cleaned to avoid vacuum blockage.
2. Clean the machine tool processing area, clean the workbench, tooling fixture, bed and other areas that are easy to retain residue and debris, and wipe all exposed surfaces until there is no grinding and chip accumulation.
3. Clean the polishing disc, working plate, clean the polishing disc, working plate, etc., until there is no grinding and dirt.
4. Clean the polishing liquid tank, pump the polishing liquid into the collection container, rinse the polishing liquid tank to ensure that there is no residue and residue, dry the box, motor and pump body, so as to avoid precipitation and solidification after the grinding powder, overload the water pump when running, and burn out the water pump.
In the process of using the automatic polishing machine, how to quickly and accurately compensate for the loss of consumables during polishing of different raw materials and goods of different shapes has always been a concern of the operators of the automatic polishing machine.
Automatic polishing machine polishing wheel loss compensation method.
1, handwheel manual compensation, this method is through the manual rotation of the handwheel method to adjust the polishing wheel up and down to change the pressure value between the polishing wheel and the polished goods, the advantages of this conditioning method are: simple structure, low price loved by the market, the defect is the pressure value conditioning demand has many years of polishing experience of the master can serve.
2, stepper motor compensation, this method is according to the loss of consumables in the polishing process to set the distance of each automatic compensation moment, for example, set to one minute / time, stepper motor receives an electrical signal every minute, after receiving the signal will be rotated according to the set number of revolutions, so as to achieve the purpose of compensation, which does not require rich master operation, can greatly reduce the cost of labor costs.
3, servo motor compensation, this method is based on the polishing wheel to polish the constant current of the goods to compensate, when the polishing wheel loss of the pressure value of the goods becomes smaller, the motor output power does not change, the required current will become smaller.